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www.CurrieTech.com
OM Chain Drive Scooters - 2012.indd
Modied 05/25/2012
Currie Technologies
®
Currie Technologies
®
FLAT TIRE REPAIR
FRONT WHEEL
4.0 AND 400 SERIES SCOOTERS
1. To remove the front wheel refer
to page 24 then proceed to step
2.
2. With two 17mm wrenches loos-
en the lock nuts on both sides
of the axle. (Ref Photo A)
3. Remove one of the lock nuts
and axle spacers. Remove the
axle from the wheel.
4. With a 5mm hex key wrench
remove all three bolts that hold
the two halves of the wheel
together. (Ref Photo B)
5. Separate the rim halves to
remove the tire and tube. (Ref
Photo C)
6. Remove tube from tire.
7. Slightly inflate the tube in order
to inspect for leaks or punc-
tures. Patch or replace the tube
as necessary.
8. Carefully check the inside of
the tire and remove any sharp
objects or debris that caused
the puncture. If the tire is cut
through in any place replace it
9. To reassemble the front wheel,
first slightly inflate the tube
to allow it to take shape, then
install into the tire.
10. Place the valve at the notch
(Ref Photo D) in one half of the
rim. Be sure to align the valve
and valve notches at the center
of the rim to insure proper as-
sembly. Be sure to point the
valve away from the brake disc
Photo A
Photo C
Photo B
Photo D
Proper braking performance is critical for safe riding.
Currie Technologies
®
strongly recommends that brake(s) be adjusted only by
a trained scooter or bicycle technician.
Do not ride the scooter in order to test the brake(s); it’s
easier and far safer to test the brake(s) as described above.
REAR WHEEL INSTALLATION
500CD, 650CD, 750CD AND 900CD SERIES SCOOTERS
The order of this installation is very important. Start with the chain pushed
over the frame so it can be placed on the large sprocket after the wheel is in
place.
1. Be sure the chain is between the wheel and rear sprocket.
2. Install the rear wheel, large sprocket and motor plate assembly into
the dropouts.
3. Install the kickstand onto the left side axle.
4. Install retention washers both sides of the axle and loosely secure
with axle nuts.
5. Align the motor plate threaded holes to the frame tabs. Loosely se-
cure with the 5mm motor plate bolts.
6. Fully tighten both axle nuts at this time.
7. Fully tighten both motor plate mounting bolts at this time.
8. Install the motor onto the motor plate. Start by loosely securing the
motor with the top motor mounting bolt.
9. Pivot the motor clockwise in order to install the chain onto both the
large and small sprockets.
10. Pivot the motor counter-clockwise and loosely secure the motor with
the lower two motor mounting bolts and T-nuts.
11. Adjust for proper chain and fully tighten all remaining bolts.
WARNING
!
WARNING
!
(19 pages)
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